(1) Used as deoxidizer and alloying agent in steelmaking industry.
(2) Used as inoculant and nodulator in the cast iron industry. Cast iron is an important metal material in modern industry, it is cheaper than steel, easy to melt and smelt, has excellent casting performance and much better earthquake resistance than steel. In particular, ductile iron, its mechanical properties reach or approach the mechanical properties of steel. Adding a certain amount of ferrosilicon to cast iron can prevent the formation of carbides in iron and promote the precipitation and spheroidization of graphite, so in the production of ductile iron, ferrosilicon is an important inoculant (to help precipitate graphite) and spheroidizing agent.
Ferrosilicon grains referred to as silicon grains, that is, ferrosilicon inoculant, used for steel, iron, casting of a inoculant. At present, the ferrosilicon grains produced by our company have the following specifications: 0.2-0.8mm, 1-3mm, 3-8mm, 8-15mm
Characteristics of ferrosilicon grain:
(1) The composition of ferrosilicon particles is uniform and the segregation is small;
(2) The particle size of ferrosilicon is uniform, no fine powder, stable inoculation effect;
(3) The inoculation effect of ferrosilicon grains is stronger than that of ordinary ferrosilicon grains, and the tendency to produce slag is smaller;
(4) Prolong die life and reduce surface defects;
(5) Reduce the pinhole, improve the surface quality of cast pipe, and improve the pass rate of primary delivery;
(6) Eliminate microporosity and improve the machining performance of castings.
Ferro silicon inoculant is a crucial element in the world of metallurgy and foundry operations, playing a significant role in enhancing the properties of cast iron and steel. This specialized alloy, composed of iron, silicon, and other trace elements, is utilized to introduce specific inoculating agents into molten metal during the production process. By understanding the key characteristics and applications of ferro silicon inoculant, we can delve deeper into its importance in various industrial sectors.
Ferro silicon inoculant typically consists of silicon (Si), iron (Fe), and small amounts of other elements like calcium (Ca), aluminum (Al), and barium (Ba). The primary function of ferro silicon inoculant is to promote the formation of graphite nodules within the structure of cast iron, thereby enhancing its mechanical properties. This inoculation process results in improved strength, ductility, and resistance to thermal and mechanical stresses in the final product.
Ferro silicon inoculant serves as a vital additive in the metallurgical and foundry industries, contributing to the production of superior-quality cast iron and steel components. Its ability to enhance the properties of metal alloys and control the microstructure makes it an indispensable tool for achieving desired material characteristics. Embracing the innovative applications of ferrosilicon inoculant can lead to advancements in manufacturing processes and the development of high-performance metal products.
By recognizing the significance of ferrosilicon inoculant in industrial applications, we can appreciate its role in shaping the quality and performance of various metal components.